Sugar Screens

We manufacturer all types of Wire-mesh, Perforated Screens used in sugar industry since past 40 years. Currently, we are one of the largest suppliers and have supplies to around 250 sugar industries in and outside India. To cater their needs, we have a specialized department that deals with all their specifications, patterns & spare details.

Since past two years, we have explored overseas markets for our products in Sugar Industry abroad and added few countries in our current portfolio wherein we had supplied our materials. We believe our products have that competitive edge and quality over supplies from other players and that our rates are highly competitive and our quality is standardized meeting the normal quality standards.

A quick review of our products especially for Sugar industries (Sugar Mill Screens):

1. Brass Liners, Nickel Working Screens & Supporting/ Backing Screens for all type of Centrifugal and other Machines.
2. SS Screens for Rotary Vacuum Filter/ Mud Drum Filter/ Dorr Oliver
3. SS Wirenetting sieves for ICL Mogensen machines fitted with Rubber Grummet Food Quality for Sugar Grader Support and SS clamps.
4. SS Wiremesh for Graders/Hoppers/ Vibratory machines
5. Rotary Juice Drum Screens or Trommel Screens
   
6. DSM Screens in Looped and Welded (Sieve Bend), Dovex Type Screen
   
7. Bagacillo Perforated plates/Screens, Diffuser Plates, Cush-Cush Screens, Rotary Drum Screens
8. All kinds of Perforated and Wirenetting screens for any type of machines

 

Please Click or Save as Target/ Link the following video link for the Flatness- Centrifugal Screens

THE DETAILS OF THE SCREENS USED IN SUGAR INDUSTRY & DEALT BY US:

{slide=Screens for Centrifugal Machines (Continuous & Batch Type)}

Batch Centrifugals are suitable for handling all white and raw sugar massecuites produced in the sugar industry. They are employed for separating crystalline solid / liquid mixtures.

Continuous Centrifugals are used wherever the centrifuged sugar has to be melted or magmatized or to be subsequently processed in the dry state.

Screens-
Working Screen - Nickel Working Screens (for Continuous), Brass/ Copper Screen with or without lock-lap joint (for Batch)
Middle Screen - Round Hole Liners in Brass/ Copper, Stabbed Liners in Brass or SS, Brass/SS Wiremesh
Backing /Supporting - Dovex Type Wiremesh or Plain Wiremesh in SS/Brass (Continuous/ Batch), Wedge Wire Screens, High Quality Supporting screens- Tubular Bridge (Batch)

Nickel Screens- These are hard chrome plated sheets made from Nickel that is 99.99% pure. These screens are available from slot width 0.04MM to 0.12MM in thickness 0.25MM to 0.35MM. The hardness ranges from 900-1000 Hv. For more details please click

We supply Nickel Screens for all Centrifugal machine makes- BMA, Western States (WS), Broadbent, Fives Cail, Hein Lehmann (HL), BUCKAU WOLF (BW) NHEC INDIA, WIL INDIA, FCB-KCP, KRUPP, ZYU Etc.

Brass/Copper/SS Screens & Liners (Round Hole)- These are used as working screen with lock-lap joints (Batch) and as middle screen liners (Continuous). These screens range from 0.5MM to 0.8MM hole dia in 0.50MM to 0.75MM thickness. Other sizes are available as per requirement. These screens are available as to be fitted to basket (Liners) for Continuous type and with lock-lap joints for Batch Type machines as required.

Brass/Copper/SS Screens & Liners (Conical Slot Hole)- These are screens that are normally available as Slot Hole (or Conical Slot) in size as 0.35MM X 4.00 MM in 0.35MM to 0.75MM thickness. Other sizes are available as per requirement. These are used frequently for batch type as working screens or for continuous type as middle screens/liners.

Middle & Backing Screens- SS or Brass Dovex screens are used in accordance with the basket size as a middle screen (Batch) and as a backing screen (Continuous & Batch). The screens are slightly different from normal wire-mesh. The normal sizes are in 2 to 8 Mesh. Plain Wire-mesh is also available (including in selvedges)

Further, there are high quality Tubular Bridge used as a backing screen (Batch) that enhances performance up to 40% and are durable. This screen gives about 30% more filtrate than the wire cloth and are lighter to handle, stronger and provide better filtering action. These are available in 1MM Thickness. The large clearance between the working screen and the basket ensures optimal flow of syrup/molasses.

{/slide}{slide=Screens for Rotary Vacuum Filters/ Dorr Oliver/ Mud Filter}

These are used to de-sweeten and dewater the mud that is separated from the juice in the clarifier. Rotary screens allow for large flows to be pumped over the screen inside, which separates the liquids and the solids as the system rotates.

Screens- Round Hole Perforation in Stainless Steel
The size primarily used- Hole Dia-0.51MM in 0.30MM- 0.40MM Thickness with 625 Mesh per sq.inch giving an open area of 19.60% (approx). We supply screens for all sizes and specification as per the requirement.
We supply screens for all sizes and specification as per the requirement.

{/slide}{slide=Screens for Mogensen Sizer and Graders / Hoppers (Vibratory Machines)}

These are specially designed equipment for coarse separations that operates accordingly at high capacity, free from blockage. It is a screening machine which is distinguished from others in that the screen meshes are vibrated directly by means of raping bars. The screen mats are tensioned in the direction of material flow over the rapping units. Screen cloth is securely clamped and side-tensioned over rubber capped and cambered deck. Spring loaded tension bolts assure tensioning of fine mesh cloths.

Vibrating Screens – Wiremesh screens also fitted with side rubber strips and SS clamps. Various mesh's are used and normally ranges from 4 Mesh to 60 Mesh (also available with Selvedges). Vibrating screens are used for fast, accurate sizing of light or fine material

{/slide}{/slide}{slide=Rotary Juice Screens or Trommel Screens }

Rotary Or Trommel Drum Screens in Welded Type

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These Screens are available in Bar/ Opening size (Slot) from 0.20MM to 2.00MM) and are offered in Drum Dia of 800MM upto 2500MM with lengths from 1000MM to 9000MM [assembled]. These are available in Welded type. These are also know widely as Juice screens are used in place of DSM for a wider and efficient Juice output. A Rotary Juice has a greater screening capacity than a Sieve Bend or Flat screen due to circular forces exerted as material flows against the curved surface. This curved profile wire screen is mounted in a frame with the screen openings perpendicular to the flow. In a typical feed situation, the leading edge of the wedge wire removes the water and the fine particles through the screen up to cut point size, as the oversized particles move across the top of the screen. Separation size is considerably smaller than screen openings, usually about one-half the opening size. Rotary screens are ideal for sizing and dewatering applications in liquid/solid separation situations for a bigger capacity.

Screens- Rotary Welded Screens made of Heavy SS 304 wire bend at normal 30/45/60/90 degree or any other angle with Slit opening or Bar spacing from 0.20MM to 2.00MM (Higher or lower on request) with screen segment sectors width from 500MM to 3000MM. These are also supplied fitted with Circular End Rings and Axial Flanges as end bars [with or without holes], Vertical and Horizontal Stiffeners for the screen structure support, Ribs welded between the circular end rings to the screen ends in Welded type

{/slide}{slide=Sieve Band Screens or DSM Screens as Looped or Welded Type Wedge Wire Screens}

A Sieve bend has a greater screening capacity than a flat screen due to forces exerted as material flows against the curved surface. This curved profile wire screen is mounted in a frame with the screen openings perpendicular to the flow. In a typical feed situation, the leading edge of the wedge wire removes the water and the fine particles through the screen up to cut point size, as the oversized particles move across the top of the screen. Separation size is considerably smaller than screen openings, usually about one-half the opening size. Sieve bend screens are ideal for sizing and dewatering applications in liquid/solid separation situations.

Screens- Sieve bend made of Heavy SS 304 wire bend at normal 30/45/60/90 degree or any other angle with Slit opening or Bar spacing from 0.20MM to 2.00MM. (Higher or lower on request) with width from 500MM to 3000MM (including section bars as per request) in Looped or Welded type

{/slide}{slide=Other Sugar Mill Screens}

Rotary Drum Screens in Looped or Welded- These screens are available in Bar size (Slot) from 0.25MM to 2.25MM) and are offered in Drum Dia of 4" to 48" with lengths from 24" to 120". These are available in Looped type as well as Welded type. These are also know widely as Water-well screens.

Diffuser Plates- These screens are Heavy type Perforated Screens used for diffuser decking and wash tables. These are mainly made in Mild Steel/ Stainless Steel in Thickness from 2MM to 12MM with Round hole dia. from 6MM to 15MM upto a maximum width of 60'.

Lipslot (including Flanged)- These screens are Lipped type Slotted screens mainly used for de-watering and de-sanding of baggasse or molasses. These are mainly made in Mild/ Carbon Steel in thickness from 1MM to 2MM upto maximum width of 60". The standard size of 3.25MM X 15MM is available and other sizes are available on request.

Cush-Cush (Juice) Screens- These screens are Perforated Screens or Wedge Screens mainly used for the separation of sugar juice from cane fiber. These are mainly made in Stainless Steel.

For all the above screens, please consult us for more details and sizes

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